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How Robotic Palletizing Systems are of Benefit to Material Handling and Arrangement

Palletizing is the act of loading pallet products on a wooden or plastic for distribution. For a while now, there has been a discussion on how the global industrial robotics market is composed for dynamic growth. 

The growth of automated palletizing systems is spreading fast due to business giants leading the way in using robots to improve warehouse efficiency.

Palletizing is relatively a simple application for a robot to accomplish as it involves minimal variation. The process of loading an item like a corrugated box on a pallet or a similar device in a pattern that is well defined.

There are fundamental changes in the industry and the economic environment, a dramatic development in technology and new applications as well as global trends of rising labor costs, increasing labor income and shortages, decrease cost of equipment, and universal competition.

Benefits of Robotic Palletizing to Material Handling and Arrangement 

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Due to repetitive tasks like palletizing, robots are more accurate and precise as compared to humans. They move as programmed each time so no mistakes are created. Robots do not get distracted by the loud noises in the warehouse, they do not rush to finish the job or even get confused in the process.

Robots can be equipped with end-of-arm tools capable of handling bags, pails, boxes just to list a few. With adaptive gripping technology and combining they are programmed in a way that they apply enough pressure to lift an item without breaking, bending, or tearing. 

Improved Safety in the Workplace

By removing the human resources from the dull, dirty, and dangerous tasks, robots can help to improve health and safety in production.

During working hours, there are various safety hazards, common injuries in the workplace are twists, strains, tears, and overexertion. Mostly those injuries are caused by tedious motion, lifting both bulky or weighty items. 

Robotic palletizers remove humans from the risks inherent in stacking products by replacing them with robots. Robots are prevented from accessing work fields.

Human Factors 

The reduction of labor and associated costs are the obvious savings that the systems provided for the company or industries. By removing humans from the undesirable task of loading items on the pallets it has brought a positive impact on the morale in the entire facility.

Removing this low-quality task, employees are provided with opportunities for more value-adding jobs, therefore improving their self-esteem and their outlook on life generally. This in turn improves morale and increases employee retention in the company.

With human palletizing, the cycle speed, method alignment, and stability of the stack may be unstable. Under the health regulation pressure, many potential clients with this kind of job are investigated in robotic automation.

The collaboration of human- robot has helped resolve this dilemma, combining the precision of robotic solutions with fenceless installation and easy programming.

Increased Productivity

Currently most factories and plants have automated the application of palletizing robot as the solution. Increased productivity and profitability by the use of the palletizing robotic technology thus giving room for more flexibility for running products for a longer period.

Robotics-based automation can take the unwanted difference out of a production process or system, thus resulting in improved product quality. Robotic systems can both be used for a low or high volume of production. By the use of correct safety standards, any low-speed, simple case palletizing can be handled by the automatic palletizing process.

A robot control system with a well in-built palletizing function makes it possible to load and off-load an object without spending more time on training. Robotic work cells can be integrated into any possible project.

Increased Line Efficiency 

The automated end-of-line palletizing of the same package types has become technologically proven. The economic justification of a palletizing system is driven by the achievable throughput, system availability, required floor space, and rate of utilization of the complete production line.

Improved Quality of Finished Products

Robotic palletizers solve various issues that their older counterpart conventional palletizers could not. It often uses an infeed conveyor for moving objects on mesh belt conveyors, thus minimizing the number of cases produced. They do not orient items or products by bumping or sliding them on the conveyor. 

Robots are in a position to manipulate various items by turning them as they move down the conveyor, or by lifting them into a direct position on a pallet.

Greater Line Flexibility

The new generation of robots is more flexible. For smaller companies investing in robotics is more attractive that is due to the greater number of usage options for a specific robot this flexibility affords. 

Robots are highly trusted to perform tasks more reliably and accurately than humans, which helps a producer reduce waste and losses in productivity. Automation does not only cut costs and save time, but it speeds up the picking and packing of the products. Automated palletizing systems have improved logistics.

The automation throughout the manufacturing and logistics companies because of its flexibility and adaptability for new products.

Palletizing robots  excel through manipulating the product by turning boxes for display purposes with labels shown out, as well as handling high counts in multi-line operations. They are often tasked with performing slower functions like rotating products, they are throughput is more variable.

To Sum-Up

When using flexible robotics with specialized software and tooling enables one to be able to customize shipping and receiving without sacrificing much in speed and accuracy. Effective material handling provides facilities with a solution that reduces production or distribution of cost by a significant amount.

Investing in palletizing robotic systems gives the warehousing processes much more efficient reducing labor costs. Automation is the solution to greater productivity at a very lower cost.

They develop a business or company’s ability to prosper while in the process improving the lives of real, people working who are still required to keep the operations running easily.

There is a wide range of automated systems, available for warehousing, it is best to narrow down to what fits the company’s needs.


  1. Eva